Bodycare Bodycare

Building a Safer Future at CSR Interior Systems

The Challenge

CSR Interior Systems (IS) manages the manufacturing and distribution of plasterboard and related building products, tasks that involve heavy manual handling. Despite mechanical lifting aids like forklifts, most processes in their factories, distribution centres, and trade centres require manual effort, leading to common musculoskeletal injuries such as sprains and strains.

To address these challenges, CSR IS sought a comprehensive physiotherapy service to reduce injuries, provide early intervention, and enhance workplace safety. The goal was to ensure employees had regular access to clinicians and receive targeted support for injury prevention and recovery.

“We sought a service that would ensure all our staff had regular access to physio services, given the physically demanding nature of the work. With most injuries being musculoskeletal, the onsite physiotherapy program from Bodycare Workplace Solutions has been exactly what we needed. The clinicians don’t just treat injuries – they’re out on the floor, engaging with staff, and helping prevent issues before they arise.”
Sjolke Boomsma WHSE Manager, CSR IS

The program included:

The program also incorporated individual consultations, new worker onboarding with a focus on manual handling, and holistic health support addressing factors like fatigue, stress, and overall wellbeing.

Early Intervention Treatment
Clinicians provide onsite treatment and proactive engagement
Injury Prevention Initiatives
Clinicians conduct manual handling training, task analysis, ergonomic assessments, and stretching workshops
Real-time Monitoring and Reporting
Injury trends, risks, and treatment outcomes are tracked via My Occ Health Record to address hazards

The Implementation

The program was initially rolled out across eight sites in September 2023 and progressively expanded to additional locations throughout 2024. Key focus areas included:

Identifying hazardous manual tasks.
Improving worker confidence in safe handling techniques.
Building a supportive culture where clinicians engage with employees both during tasks and in treatment sessions.

The Impact

CSR IS’s holistic approach to injury prevention and early intervention has resulted in a healthier, more engaged workforce and a significant positive shift in workplace safety culture.

Significant reduction in injuries and lower severity of injuries
compared to the previous years
$115,947
reduction in claims cost
Significant reduction in Lost Time Injuries (LTI’s)
and faster recovery times due to proactive care and early intervention
5.0 to 1.82
average number of treatments required to support an injured worker has decreased
Improved injury management protocols and case control
through Bodycare’s Injury Prevention Software and the strong collaboration between WHSE Management, Workers Comp and onsite Clinicians.
Employee satisfaction and trust have grown
due to clinicians building rapport with employees and integrating themselves into the team.

To learn more about our Injury Prevention Program